Tag: Germany

Combining Sankey Diagram and Pie Chart

Here is a good example of how Sankey diagram and pie chart are used side-by-side. In fact, the Sankey diagram picks up one particular piece of information that is already in the Sankey diagram.

This is from a German research report titled ‘Entwicklung eines EnergieReduzierten Verfahrens für den Erwärmungs- und Umformungsprozess von Parabel-Lenkerfedern durch Verkürzung der Verfahrenskette („EnRed“)’ published in 2010. [Note: no English abstract present, but title translates to sth like ‘Development of an energy-reduced process for heating and forming of…’ and from what I understand it is a hot rolling process]

It compares a conventional process with a new, energy reduced process. Here is the Sankey diagram for the conventional process and the pie chart right below.

The unit is kWh/kg, primary energy per kg of final product. The three colors are picked up again in the pie chart that shows the breakdown of primary energy lost in the provision of heat (brown, 12.3%) and in the ovens (red, 74.3%). Only 13.4% of the primary energy is actually used for heating of the rolled material (yellow).

Now, the pieces of the pie chart correspond to the widths of the brown, red and yellow output arrows as part of the primary energy input at the left. We are, however, typically much more used to percentages being represented in a pie chart.

A nice detail in the Sankey diagram is the split for the three ovens and the losses from the three ovens (red). The flows run in parallel and then are joined again at a bar that reminds me of a bridge, or the nut of a guitar … or the Brandenburg gate turned sideways as my nephew suggested 😉

Food Waste in Germany

A rather simple Sankey diagram. It can be found on p. 195 of a study on Food Waste in Germany by ISWA, Stuttgart University comissioned by the Federal Ministry of Food and Agrriculture (BMEL). Flows are in million tons per year (averaged for the five-year period 2003 to 2007).


The yellow streams represent food delivered to individual housholds (“Haushalte”) as well as to commercial (large scale) users (“Grossverbraucher”) such as restaurants. The orange arrows show food waste (10 mo. tons p.a.). Note that individual households have a higher reject rate.

Yard Waste & Biowaste in Germany

What happens to yard waste and biowaste in Germany? This Sankey diagram from a 2014 PowerPoint presentation titled ‘Flächendeckender Ausbau der Biotonne in Deutschland’ by Peter Krause and Rüdiger Oetjen-Dehne (u.e.c. Berlin) shows how these flows were distributed.

In 2012 there were 14.5 mio. tonnes of yard waste andd 6.6 mi. tonnes of bio waste (kitchen/food waste) were disposed of in Germany. Much of it was collected and treated or – such as in the case of yard waste – composted (7.8 mio. tonnes).

In addition to the absolute quantities the labels along the Sankey arrows show the average per inhabitant (kg/E, a).

A large potential is still in bio waste (orange-coloured arrow) being disposed of in regular household waste (“Restabfall”). Calls for separate collection of bio waste for energy recovery are being made.

Energy Efficiency made in Hesse

An English-language publication ‘A Practical Guide to Energy Efficiency in Production Processes’ published by the Ministry of Economics, Energy, Transport, Urban and Regional Development of the federal German state Hesse (PDF here) describes a structured approach and methodological toolbox to increase energy efficiency in large manufacturing companies. It also contains practical recommendations.

The below Sankey diagrams are based on data from a pilot implementation (“model project”) at a plastics manufacturer.

This is the Sankey diagram for the energy consumption (electricity and gas) in the existing (baseline) scenario

… and for one of the alternatives assessed in the project:

In this alternative scenario, heat is produced from natural gas rather than from electricity, thus reducing transformation losses. Heat recovery measures are also implemented. Flow values are in MWh per year for a given average production volume.

A second alternative scenario with trigeneration is also evaluated (see pp. 43-45 in the report) and potential cost savings and payback time are discussed.

From a design perspective the Sankey diagrams are quite okay, well structured. Some flaws can be noted in arrow segments that run diagonally, where the width of the arrow is not maintained. Overall energy supply and consumption are not shown in the diagram, but only individual values.

Rosenheim wood gasifier more efficient

Interesting comparative Sankey diagram on page 16 of the 2012 environmental declaration of Rosenheim Stadtwerke (Rosenheim City Power?).

The city is building or already running a wood gasification plant. Instead of just using the heat from directly burning wood (with 30% energy loss), they decided to work with a wood gas carburetor and use the wood gas to run a gas motor. This is somewhat similar to CHP where heat and electric power can be produced. Overall loss of energy (“Verluste”) in the system is only 23%.

The green box at the bottom displays the avoided fossil GHG emissions per tonne of wood for both technologies.

Flows are in MWh, but only some selected arrows are labeled. Unfortunately the flows are not always to scale: yellow arrow “Wärme” (heat) in figure at top representing 3,15 MWh, but shown as half the width of the blue arrow 4,5 MWh. I reckon the diagram was build manually from rectangles and triangles.